Abstract:
Secondary heat exchanger assembly for a heat exchanger unit comprising a hot header box configured to receive combustion gases from a primary heat exchanger assembly of the heat exchanger unit, a cold header box configured to transfer combustion gases to an induction assembly of a furnace unit the heat exchanger unit is part of and heat transfer zone located between the hot and cold boxes. The zone includes secondary heat conduction tubes coupled to the hot box to receive the combustion gases passing through the hot box, and, coupled to the cold box to deliver the combustion gases to the colder box. Air, when blown from a blower unit of the furnace unit through the zone, has a non-uniform velocity profile across a width of the zone, and, a heat transfer mass of the zone across the width is configured to have a substantially similar-shaped non-uniform heat transfer mass profile.