Peter Friedman - Ann Arbor MI, US Richard Allor - Livonia MI, US George Luckey Jr. - Dearborn MI, US Warren Copple - Trenton MI, US
Assignee:
Ford Global Technologies, LLC - Dearborn MI
International Classification:
B23P017/00 B21D009/15 B21D026/02
US Classification:
72 57, 72 55
Abstract:
An apparatus and a method for forming an article and performing a secondary operation on the article in-situ. The apparatus includes a closure and a die having a cavity. A source of pressurized gas forces a portion of a sheet into contact with a forming surface having a predetermined shape. A tool is movably connected to the apparatus and is configured to engage the sheet to perform a secondary operation while the sheet is held in compression between the closure and the die.
Sealing System For Super-Plastic Gas-Pressure Forming Of Aluminum Sheets
Peter A. Friedman - Ann Arbor MI, US Warren Benjamin Copple - Trenton MI, US George Luckey, Jr. - Dearborn MI, US
Assignee:
Ford Motor Company - Dearborn MI
International Classification:
B21D 26/02 B21D 24/04
US Classification:
72 60, 72350, 294211
Abstract:
A super-plastic forming tool for forming aluminum sheets is provided that includes a seal bead that is configured to facilitate removal of the aluminum sheet from the seal bead after a super-plastic forming operation. Contraction of the aluminum sheet at a faster rate than the super-plastic forming tool facilitates removal of the aluminum sheet due to the specific geometry of the seal bead. The seal bead has a more shallowly sloped outer surface than its inner surface and may be provided in different configurations including flat, convex, concave shapes.
Apparatus And Method For Removing And Cooling A Part From A Forming Tool
George Luckey, Jr. - Dearborn MI, US Peter Friedman - Ann Arbor MI, US Richard Allor - Livonia MI, US Warren Copple - Trenton MI, US
Assignee:
Ford Global Technologies, LLC - Dearborn MI
International Classification:
B21D 45/00
US Classification:
72426, 72 60, 723422, 72709
Abstract:
An apparatus and method for removing a part from a forming tool and supporting the part. The apparatus includes a support member having a surface contoured to conform to a formed shape of the part and an aperture disposed in the surface. A manipulator moves the support member near the part while the part contacts the forming tool. Pressurized gas is directed toward the part to cause the release of the part from the forming tool and to cool the part. The surface supports the part to inhibit distortion as the part cools.
Apparatus And Method For Heating And Transferring A Workpiece Prior To Forming
An apparatus and method for heating and transferring a workpiece to a forming press for superplastic forming. The apparatus includes a heater assembly, having upper and lower heated platens, mounted to a frame. The heater assembly heats the workpiece to a predetermined temperature. A shuttle assembly operates to remove the heated workpiece from the heater assembly and transfer it to the forming press for forming.
Peter Friedman - Ann Arbor MI, US Richard Allor - Livonia MI, US Warren Copple - Trenton MI, US George Luckey, Jr. - Dearborn MI, US Chris Young - Plymouth MI, US
Assignee:
Ford Global Technologies, L.L.C. - Dearborn MI
International Classification:
B21D 22/10 B21D 26/02
US Classification:
72 60, 72 57, 7234296, 72364, 72709, 425526
Abstract:
A system and method for superplastic forming a workpiece. The system includes a superplastic forming cell formed of a plurality of individual stations or modules, each one performing a specific manufacturing step or process on the workpiece. Individual stations include a preheat station, a forming station, a cooling station, a cleaning station and a trimming station. These stations work in conjunction with one another to reduce superplastic forming cycle times and correspondingly increased production times when manufacturing a workpiece using a superplastic forming process.
Richard Allor - Livonia MI, US Peter Friedman - Ann Arbor MI, US Warren Copple - Trenton MI, US George Luckey, Jr. - Dearborn MI, US
Assignee:
Ford Global Technologies, L.L.C. - Dearborn MI
International Classification:
B21D 26/02
US Classification:
72 60, 72 57, 294211
Abstract:
A superplastic forming tool for forming a workpiece to make a part. The forming tool includes a forming die having first and second die members. At least one of the die members having a cavity including a forming surface and a plenum. A plurality of passageways extend between the plenum and the cavity. The passageways allow passage of fluid between the cavity and the plenum.
Peter A. Friedman - Ann Arbor MI, US Yingbing Luo - Ann Arbor MI, US Warren Copple - Trenton MI, US
Assignee:
Ford Global Technologies, LLC - Dearborn MI
International Classification:
B21D 26/02 B21D 22/22
US Classification:
72 57, 72 60, 723427, 294211
Abstract:
The present invention provides a method and apparatus for forming a ductile sheet or work piece into a part or component. The method includes using a forming apparatus wherein the workpiece is placed between and upper die and a blank holder and then lowered onto a punch such that continued lowering of the upper die draws the workpiece around the punch. Once the draw process is complete, gas pressure acts on one side of the workpiece to press the workpiece against a forming surface of the punch to complete the forming process.
Peter Friedman - Ann Arbor MI, US Warren Copple - Trenton MI, US George Luckey, Jr. - Dearborn MI, US Richard Allor - Livonia MI, US
International Classification:
B21D 26/02
US Classification:
72 60, 72709, 294211
Abstract:
The present invention provides a method and apparatus for forming a sheet of ductile material by superplastic forming. The gas pressure is varied to control the material flow during the forming process. Accordingly, the gas pressure can be increased or decreased to control the rate of deformation of the workpiece. Accordingly, the method and apparatus contemplates the use of predetermined pressure profiles to reduce the overall forming time.
Youtube
LIVING ROOM POLITICS: Copple for Congress
Bert Copple talks politics from his favorite chair from his living roo...