David M. Anderson - Issaquah WA, US David R. Gladish - Bellevue WA, US Robert T. Johnson - Everett WA, US Matthew C. Malkin - Seattle WA, US Simon D. Senibi - Kent WA, US Terrance L. Thomas - Covington WA, US
Assignee:
The Boeing Company - Chicago IL
International Classification:
H01R012/00
US Classification:
439 70, 439 34, 439329, 439495, 439 74
Abstract:
A connector pad is provided having a base, a top opposite the base, and tapered sidewalls therebetween. The tapering minimizes stress concentrations when the connector pad is bonded into, or on the surface of a structure. The connector pad consists of a plurality of structural load carrying plies suitable for sandwiching a flat structurally integrated wiring array therebetween. A plurality of plated through holes formed in the connector pad enable access to the wiring array therein.
Device, System, And Method For Structural Health Monitoring
Matthew C. Malkin - Seattle WA, US Justin D. Kearns - Seattle WA, US
Assignee:
The Boeing Company - Chicago IL
International Classification:
G01D 7/00
US Classification:
73862041
Abstract:
A phased array sensor assembly is presented that can be permanently adhered to and impart ultrasonic waves to a structural surface and receive ultrasonic waves from a structural surface. The sensor assembly includes piezo-electric disks, a plurality of electrically conductive epoxy film adhesive contacts positioned such that an electrical coupling is formed with the piezo-electric disks, piezo transducer flex wire trace circuits aligned to be electrically coupled respectively with the electrically conductive epoxy film adhesive contacts on one end and including a plurality of wire trace electrical contact pads on the other end, and a flexible polyimide layer. The polyimide layer includes laser ablated areas for exposing the contact pads such that they can be electrically coupled with an external device.
Methods And Systems For Automatically Assessing And Reporting Structural Health
Matthew C. Malkin - Seattle WA, US Justin D. Kearns - Seattle WA, US
Assignee:
Theo Boeing Company - Chicago IL
International Classification:
G06F 3/00
US Classification:
702 35, 702 34, 702190, 702191
Abstract:
Structural analysis systems and methods are disclosed. One embodiment provides a method for analyzing a structure includes receiving damage image data; converting the received image data into analysis data in an analyzable format; performing a structural analysis on the analysis data; and outputting the results of the structural analysis. The system includes a computer or other processing device that is capable of analyzing a structure. The system receives damage image data; converts the received image data into analysis data in an analyzable format; performs a structural analysis on the analysis data; and outputs the results of the structural analysis.
Method And Apparatus And Method For Connecting A First Flat Conductor With A Second Conductor
Matthew C. Malkin - Seattle WA, US Xinlin Peter Qing - Cupertino CA, US
Assignee:
Boeing Company - Chicago IL
International Classification:
H01R 13/62
US Classification:
439329, 439493
Abstract:
An apparatus for establishing a substantially unitary connecting structure including a generally flat conductor member carrying a first plurality of first electrical conductors and a second conductor member carrying a second plurality of second electrical conductors includes: (a) an electrical connecting structure configured for receiving the second conductor member to establish electrical connection between at least one first electrical conductor of the first plurality of first electrical conductors and at least one second electrical conductor of the second plurality of second electrical conductors; (b) a generally inflexible support structure; and (c) at least one connecting member traversing the flat conductor member and cooperating with the electrical connecting structure and the support structure for capturing the flat conductor member between the connecting structure and the support structure in an installed orientation.
Aydin Akdeniz - Redmond WA, US Jeffrey R. Kollgaard - Kent WA, US Matthew C. Malkin - Seattle WA, US
Assignee:
The Boeing Company - Chicago IL
International Classification:
G01H 11/08 H01L 41/00
US Classification:
73649, 73632, 73761, 310322
Abstract:
Apparatus, systems, and methods for inspecting and monitoring bolted joints of metallic and composite structures for defects such as delamination and fatigue cracking are provided that incorporate ultrasonic transducers with load bearing washers. These active washers may be used for inspecting and monitoring a structure beneath such load bearing fasteners as bolts and nuts. Active washers may be used for continuous, periodic, and controlled inspections of bolted joints. Ultrasonic transducers may be permanently applied to a surface of a washer or recessed in a cavity on a surface of the washer. Inspection signals may be transmitted from ultrasonic transducers into a structure and reflected in pulse-echo application or received by another active washer on the opposing side of the structure in a through-transmission application.
Structural health monitoring apparatuses and methods are disclosed. One or more structural health sensors may be used to disconnect and/or connect one or more RFID chips to an antenna such that wireless communication with the one or more RFID chips (or the absence of wireless communication) through the antenna indicates the structural health status. Example structural health sensors may be moisture detecting or fracture detecting. A remote reader may be used to establish the wireless communication with the one or more RFID chips to determine the structural health. The sensors and RFID chips may be passive and powered through the wireless communication from the remote reader. Such apparatuses and methods may be applied to any large structures requiring regular inspection, such as aircraft, ships, automobiles or buildings.
Bradley J. Mitchell - Snohomish WA, US Gerardo Peña - Seattle WA, US Matthew C. Malkin - Seattle WA, US
Assignee:
The Boeing Company - Chicago IL
International Classification:
H02N 2/18
US Classification:
310339, 310328, 310346
Abstract:
An illustrative embodiment of a temperature-activated voltage generator includes a generator housing having a housing interior; a flexible, temperature-sensitive bimetallic element disposed in the housing interior; and a piezoelectric element carried by the generator housing. The bimetallic element is positional between a first position wherein the bimetallic element disengages the piezoelectric element and a second position wherein the bimetallic element engages the piezoelectric element. Electrical voltage output leads are electrically connected to the piezoelectric element. A voltage-generating method is also disclosed.
Bradley J. Mitchell - Snohomish WA, US Gerardo Pena - Seattle WA, US Matthew C. Malkin - Seattle WA, US
Assignee:
The Boeing Company - Chicago IL
International Classification:
H02N 10/00
US Classification:
310307, 310328, 310334, 310339
Abstract:
An illustrative embodiment of a temperature-activated voltage generator includes a generator housing having a housing interior; a flexible, temperature-sensitive bimetallic element disposed in the housing interior; and a piezoelectric element carried by the generator housing. The bimetallic element is positional between a first position wherein the bimetallic element disengages the piezoelectric element and a second position wherein the bimetallic element engages the piezoelectric element. Electrical voltage output leads are electrically connected to the piezoelectric element. A voltage-generating method is also disclosed.