Graham A. Whitlow - Murrysville PA Mehmet N. Gungor - Pittsburgh PA William R. Lovic - New Kensington PA
Assignee:
Eaton Corporation - Cleveland OH
International Classification:
H01H 102
US Classification:
200264
Abstract:
A 100% dense, porosity free copper-chromium contact has been prepared in which deleterious porosity has been eliminated. This copper-chromium contact has been produced by pressurizing liquid copper to infiltrate an evacuated chromium based, lightly sintered, highly porous preform. The electrical contact has one of either a homogeneous Cr distribution and a graded Cr distribution. The apparatus used to effect the molten metal infiltration has two independent, physically separated chambers--a first cold chamber and a second hot chamber. The first chamber is under no applied pressure except inside a gating system used to transfer molten Cu into the porous preform in the first chamber. The new contact has about 15-30% Cr material and a high erosion resistant contact surface. The graded Cr distribution has a Cr rich layer with about 25-50% by weight Cr, an intermediate Cr layer with about 15-20% by weight Cr, a low Cr layer with about 5-15% Cr and a Cr poor layer with about 1-5% Cr above a copper substrate.
Gerald J. Bruck - Library PA James E. Smith - Delmont Boro PA Paul E. Denney - Pittsburgh PA Ronald D. O'Brokta - Allegheny Township, Westmoreland County PA Graham A. Whitlow - Murrysville PA
Assignee:
Westinghouse Electric Corp. - Pittsburgh PA
International Classification:
B23K 2600
US Classification:
219121LD
Abstract:
Virgin metal and metal alloy components are welded with and without filler material using a laser without cleaning the surfaces to be joined of mill scale and/or surface oxides, paints grease and other forms of contamination, and without edge preparation. The uncleaned, unprepared surfaces are placed in contact with each other, and a 100% through the thickness laser keyhole weld without filler metal is made in one pass, full penetration is achieved by two laser keyhole welds without filler metal (one made from each side), or resistively heated filler wire is fed into the metal pool of a laser conduction weld in one or more passes along each side of the confronting surfaces to be joined. Quality welds are made despite gaps of varying size up to about 0. 125 inches between the parts to be joined.
Alloy Method Of Making A Composite Having Superconducting Capability
John C. Powell - Pittsburgh PA Graham A. Whitlow - Murrysville PA
Assignee:
Westinghouse Electric Corp. - Pittsburgh PA
International Classification:
H01L 3924
US Classification:
505 1
Abstract:
A method of making a composite having superconducting capability is characterized by the steps: (1) forming a mixture of particulate yttrium or rare earth, that is alloyable with Ba and Cu, with particulate Ba, Cu, and Ag, where Ag additive is present in an amount of from 2 weight % to 30 weight % of the mixture, where the Ag additive has a particle size from 0. 01 micrometer to 5 micrometers, (2) melting the mixture, (3) forming on a support surface a 10% to 30% porous ribbon of alloy having an interior Ag network, (4) removing the ribbon, (5) placing the ribbon alloy on top of a metal sheet, (6) placing a metal sheet on top of the ribbon alloy, (7) sealing the ribbon alloy within the metal sheets to form a composite, (8) uni-directional rolling the composite to reduce its cross-section, and (9) annealing the composite at from 100. degree. C. to 900. degree. C. in the presence of a source of oxygen, to provide a ceramic ribbon having contacting Ag additive particles effective to carry electrical current from the ceramic ribbon to the metal sheets at temperatures greater than 100. degree. K.
Electrical Contact Containing A Braze Diffusion Barrier
Graham A. Whitlow - Murrysville PA Carl B. Freidhoff - Murrysville PA Philip E. Carpentier - Elmira NY Paul O. Wayland - Montour Falls NY
Assignee:
Eaton Corporation - Cleveland OH
International Classification:
H01H 102 B23K 3102
US Classification:
2291791
Abstract:
A layer selected from a group comprising: molybdenum, tantalum, tungsten, osmium, rhenium, ruthenium and an alloy of two or more thereof on the under surface of an electrical contact acts as a barrier to copper diffusion from the braze material into the contact structure. A thin nickel layer on the barrier facilitates the brazing of the barrier coated contact surface to the copper electrodes.
Perforated Plugs For Air Holes In A Rotary Combustor
Graham A. Whitlow - Murrysville PA Suh Y. Lee - Monroeville PA
Assignee:
Westinghouse Electric Corp. - Pittsburgh PA
International Classification:
A47J 3624 F27B 736
US Classification:
110246
Abstract:
Perforated plugs fitted into combustion air holes in a rotary combustor in which combustion air for burning municipal solid waste passes through the perforations to prevent molten aluminum and fines from passing through the perforations and the method of preventing molten aluminum from passing through the perforations using the plugs.
Electrical Contact Compositions And Novel Manufacturing Method
Graham A. Whitlow - Murrysville PA William R. Lovic - New Kensington PA Paul G. Slade - Pittsburgh PA
Assignee:
Eaton Corporation - Cleveland OH
International Classification:
H01H 102
US Classification:
200266
Abstract:
A new class of low chop contact materials based on Ag-chromium carbide and Ag-Cr compositions have an essentially 100% dense, porosity free microstructure. These materials combine the advantageous properties of Ag-WC and Cu-Cr contacts without their disadvantages. A method of making this new class of low chop contact materials includes the steps of cold pressing a mixture of Ag and chromium or chromium carbide to form an unsintered blank and the elevated temperature infiltration of silver into the unsintered blank to obtain an essentially 100% dense, porosity free microstructure.
Graham A. Whitlow - Murrysville PA Gerald J. Bruck - Library PA James E. Smith - Delmont Boro PA
Assignee:
Westinghouse Electric Corp. - Pittsburgh PA
International Classification:
B23K 2600
US Classification:
21912165
Abstract:
Near net shape metal articles are cast from powder feedstock using a focused high energy beam which melts successive layers of powder as it repetitively traces the shape of the article over a substrate without the necessity for refocusing. Powder is fed into a cavity in which the article is formed at a rate to maintain a depth which provides lateral support for, and therefore forms a mold for, a thick layer of powder which is melted by the energy beam to add each layer to the article. The high energy laser or electron beam has a power density sufficient to penetrate the melted layer of powder and melt the surface of the underlying substrate or layer just enough to provide a good metallurgical bond for the layer being added. A copper fixture which supports the substrate while the article is being formed, serves as a heat sink and forms the cavity which confines the powder to the vicinity of the article being formed. Various shapes can be cast through selected programming of the repetitive pattern of relative motion between the energy beam and the substrate.
Thomas S. Snyder - Oakmont PA Graham A. Whitlow - Murrysville PA
Assignee:
The United States of America as represented by the United States Department of Energy - Washington DC
International Classification:
C25C 100 C25C 106 C25C 112
US Classification:
204105R
Abstract:
An integrated process for decontamination of metals, particularly metals that are used in the nuclear energy industry contaminated with radioactive material. The process combines the processes of electrorefining and melt refining to purify metals that can be decontaminated using either electrorefining or melt refining processes.