Carl R Marschke

US Patent:

6602375, Aug 5, 2003

Filed:

Oct 9, 2001

Appl. No.:

09/973112

Inventors:

Carl R. Marschke - Phillips WI 54555

International Classification:

B31F 128

US Classification:

156205, 156470, 156472

Abstract:

A corrugator single facer of the type utilizing a large diameter bonding and corrugating roll and a small diameter corrugating roll is driven without direct drive applied to either corrugating roll. Instead, the pressure belt arrangement which supports the lower corrugating roll to provide the nipping force includes a series of driven supporting pressure belts that are loaded against the lower corrugating roll and which transmit rotational movement thereto and through the nip to the large diameter bonding roll.

US Patent:

6623416, Sep 23, 2003

Filed:

Jan 18, 2002

Appl. No.:

10/052085

Inventors:

Dennis L. Lemke - Phillips WI
Robert W. Klimowski - Phillips WI
Eric J. Obermeyer - Phillips WI
Carl R. Marschke - Phillips WI

Assignee:

Marquip, LLC - Phillips WI

International Classification:

B31F 120

US Classification:

493463, 156462, 156472

Abstract:

A single facer for corrugated paperboard of the type using a very large diameter fluted bonding roll and a much smaller diameter fluted corrugating roll which engages the bonding roll to provide a corrugating nip. The small diameter corrugating roll is made to be resilient by utilizing a thin walled roll shell so that it is capable of inward deflection in the corrugating nip in order to cushion impact and absorb the deflection as the rolls interengage along the nip. This cushioning deflection absorbs vibrational movement due to chordal action of the interengaging flutes, and thereby reduces noise level and roll wear and improves the quality and consistency of corrugation. A modified flute profile, compensating for flute pitch variations between the large diameter bonding roll and small diameter corrugating roll, assures uniform flute-to-flute engagement in the corrugating nip. Strategic positioning of the supporting stub shafts for the thin walled small corrugating roll axially outside the flute patterns provides substantially uniform small roll deflection along the nip.

US Patent:

6733432, May 11, 2004

Filed:

Jan 9, 2001

Appl. No.:

09/756888

Inventors:

Carl R. Marschke - Phillips WI

Assignee:

Marquip, LLC - Phillips WI

International Classification:

B31F 120

US Classification:

493463, 493395

Abstract:

A single facer for corrugated paperboard of the type using a very large diameter fluted bonding roll and a much smaller diameter fluted corrugating roll which engages the bonding roll to provide a corrugating nip. The small diameter corrugating roll is made to be resilient so that it is capable of inward deflection in the vicinity of the corrugating nip in order to cushion impact as the rolls interengage along the corrugating nip. This cushioning deflection absorbs vibrational movement due to chordal action of the interengaging flutes, and thereby reduces noise levels, roll wear and improves the quality and consistency of corrugation.

US Patent:

6782933, Aug 31, 2004

Filed:

Oct 23, 2001

Appl. No.:

10/000514

Inventors:

Carl R. Marschke - Phillips WI

Assignee:

Marquip, LLC - Phillips WI

International Classification:

B21B 3110

US Classification:

156472, 414911, 72238, 425186, 425194, 425367

Abstract:

A corrugator single facer of the type utilizing a large diameter bonding roll and a small diameter corrugating roll provides quick roll change capability by mounting three large diameter bonding rolls on a rotatable turret and carrying corresponding small diameter corrugating rolls in a magazine positioned laterally offset from the machine. By driving the corrugating rolls indirectly through the pressure belt arrangement which supports the lower corrugating roll, roll change is significantly simplified.

US Patent:

7296792, Nov 20, 2007

Filed:

Jan 19, 2004

Appl. No.:

10/759262

Inventors:

John J. Kondratuk - Kennan WI, US
Carl R. Marschke - Phillips WI, US

Assignee:

Marquip, LLC - Phillips WI

International Classification:

B65H 29/32

US Classification:

271197, 271194, 1986891

Abstract:

A self-valving vacuum distribution system for a belt-driven sheet conveyor utilizes the sheets to automatically open vacuum control valves sequentially in a downstream direction as the sheet is carried on the belts. The system also automatically adjusts for varying sheet widths to automatically apply vacuum holding force only to the belt conveyor area covered by the sheet.

US Patent:

7459049, Dec 2, 2008

Filed:

Jun 28, 2006

Appl. No.:

11/476474

Inventors:

Carl R. Marschke - Phillips WI, US

International Classification:

B29C 65/54
B32B 37/02
B32B 38/04

US Classification:

156182, 156207, 156196, 156210, 156250, 156259, 156260, 156271, 156290, 156291, 1563073, 83 52

Abstract:

A continuous, fully automated and highly productive system for the production of open core elements utilizes various formations of fluted input webs which are cut into strips, glued, cross-transferred, and serially upended for placement against preceding strips to build up an open core element. The open core elements are useful in the manufacture of structural members such as doors, floor panels and all panels.

US Patent:

7770342, Aug 10, 2010

Filed:

Jul 12, 2007

Appl. No.:

11/777002

Inventors:

Carl R. Marschke - Phillips WI, US

International Classification:

E04C 5/08

US Classification:

522231, 522236, 5222314

Abstract:

A stress-optimized structural support which may be utilized as a beam or assembled with similar supports to form a building floor or roof panel or a bridge deck utilizes an open core element, made preferably of suitably treated fluted paper, upper and lower thin skin sheets, preferably steel skins, and a layer of concrete poured over the top skin. Modules comprising the hollow core element and the upper and lower skin sheets are fabricated to lengths required for building floor, roof or bridge spans and, when joined by welding or otherwise joining the upper and lower skin sheets of adjacent elements along their full lengths, provide a floor or roof deck structure of a large span with horizontal stresses distributed omnidirectionally. A post-stressing tensile system redistributes and reduces the load on the roof deck by about one-half. Small building decks utilizing the stress redistribution system can be combined to build a large span roof in which multiple tensioning systems are coordinated to simultaneously effect the load redistribution.

US Patent:

7866103, Jan 11, 2011

Filed:

Aug 7, 2008

Appl. No.:

12/187658

Inventors:

Carl R. Marschke - Phillips WI, US

International Classification:

E04C 1/00

US Classification:

523094, 523091, 181287

Abstract:

Building wall panels having lightweight hollow core interiors include embodiments suitable for interior and exterior walls, for industrial, commercial or residential buildings, and for multi-story structures. Various methods for making these wall panels are disclosed, including the formation of cast gypsum firewall layers.